3-Channel Pulse Plastic Thermal Riveting Controller HN-1000-3:
3-Channel Pulse Plastic Thermal Riveting Controller HN-1000-3 is specifically designed for thermal riveting applications and utilizes pulse heating technology with a PID closed-loop control algorithm. It enables rapid heating and cooling cycles. By employing pulse heating technology, precise and controllable energy pulses are delivered to the riveting area, allowing for heating and pressurization of the rivet point to melt and deform the plastic components. Subsequently, the rivet head cools and solidifies to achieve the desired shape, resulting in a strong and reliable joint. Moreover, the localized instantaneous heating method effectively controls the impact on surrounding components, making the entire riveting process efficient, accurate, and reliable. Therefore, it finds applications in industries such as electronics, automotive, medical equipment, and consumer goods manufacturing.
HN-1000-3 can control three relatively independent thermal riveting heads, which can be operated simultaneously or individually, improving riveting efficiency. The controller is equipped with 485 and Ethernet communication interfaces, facilitating parameter configuration and retrieval. It also has the capability to store five sets of programs, with each set supporting three different parameter groups. Each parameter group can accommodate four temperature settings. The controller allows independent adjustment of heating temperature, heating time, riveting heating and cooling cycle time, and other parameters for each riveting head to meet various welding requirements in different scenarios. Additionally, the parameter settings feature password authorization to prevent unauthorized configuration or modification of parameters.
| Model | HN-1000-3 |
| Rated voltage | AC 200V~240V 50Hz |
| Rated power | 3000W |
| Output voltage | AC 3.8V |
| Heating temperature set range | 50~600℃ |
| Thermocouple type | Type E |
| Communication interface | RS-485/Ethernet |
| Number of program groups | 5 groups |
| Number of temperature segments | 4 segments |
| Parameter password | Yes |
| Number of channels | 3 |
| Cooling method | Air cooling |
| Attention: Parameter changes caused by product upgrades or other factors will not be notified separately. The physical product shall prevail. Hereby declared! |
The following list presents different types of plastic materials used for pulse plastic hot riveting, along with their corresponding levels of difficulty in the riveting process:
| Serial Number | Material Name | Difficulty of Riveting |
| 1 | ABS | easy |
| 2 | ABS+PC | easy |
| 3 | AES | easy |
| 4 | AS | easy |
| 5 | ASA | easy |
| 6 | PA6 | generally |
| 7 | PA66+GF30 | generally |
| 8 | PBT | easy |
| 9 | PBT+GF30 | generally |
| 10 | PC | easy |
| 11 | PE | easy |
| 12 | PET | generally |
| 13 | PMMA | easy |
| 14 | POM | easy |
| 15 | PP | easy |
| 16 | PPO | easy |
| 17 | PPS+GF30 | generally |
This is a picture showcasing the results of the product's riveting in actual production:
Company Profile :
Established in 2009, SUZHOU MEIHAO HEAT STAKING TECHNOLOGY CO.,LTD. is a professional company engaged in the research, development, production, sales, and service of plastic heat staking equipment. With over 14 years of industry experience, we are committed to providing high-quality heat staking equipment to our customers. Our products have gained significant market share domestically and are exported to multiple countries worldwide.
Our primary product lines include pulse plastic heat staking equipment, plastic hot air cold staking equipment, and pulse heat press welding equipment. These equipment are widely utilized in industries such as automotive, electronics, and household appliances. With a professional R&D team, we prioritize technological innovation and product optimization within the industry. We continuously innovate and improve our equipment to meet the evolving needs of our customers.
If you require a custom-made product, please contact us first to obtain detailed information.
FAQ:
Q1: What are your competitive advantages?
A1: With over 14 years of experience, we are industry leaders in various aspects. Additionally, we are direct manufacturers for all our products, ensuring that you can purchase the products you need at the most competitive prices.
Q2: How do you ensure product quality?
A2: For exclusive and customized designs, we first produce samples for testing, ensuring that they meet customer satisfaction before proceeding to mass production. All products undergo strict testing procedures and are only packaged and shipped after passing quality assessments.
Q3: What post-sales services do you offer?
A3: Upon receiving the products, our dedicated team of professionals provides remote assistance to guide you through the installation and utilization of our products.
If you have any requirements or inquiries regarding our products or services, please feel free to contact us. We look forward to collaborating with you to create a bright future together.
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3 Channel Pulse Plastic Heat Staking Machine Controller HN-1000-3 Thermal Riveting Images
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